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IS 12894:2002 Certified • Since 2009 • 2.4B Bricks Delivered
FLY ASH
FLY ASH
BRICKS
THAT BUILD future.
We are industrial fly ash bricks manufacturers turning thermal power waste into India's strongest, most uniform, lowest-cost masonry. 12 N/mm² strength, <12% water absorption, zero topsoil killing.
0B+
Bricks supplied to 3800+ sites
Bricks supplied to 3800+ sites
0 N/mm²
Max lab-tested strength
Max lab-tested strength
60-65%
Fly ash content per brick
Fly ash content per brick
-28%
Construction cost vs red brick
Construction cost vs red brick
● LIVE PLANT
300,000 bricks / day
Automatic hydraulic pressing + steam curing
300,000 bricks / day
Automatic hydraulic pressing + steam curing
100%
ECO
★ ISI ★
ECO
★ ISI ★
FLY ASH BRICKS ✦ 7.5–12 N/MM² ✦ SAVE 28% CEMENT ✦ NO PLASTER CRACKS ✦ BULK SUPPLY ✦ FLY ASH BRICKS ✦ 7.5–12 N/MM² ✦ SAVE 28% CEMENT ✦ NO PLASTER CRACKS ✦ BULK SUPPLY ✦
01 / WHO WE ARE
ABOUT our mission
FROM WASTE TO WALL
At flyashbricksmanufacturers.com we operate 4 fully automatic plants converting 180,000 MT of fly ash every year into precision-engineered masonry. No kilns. No fertile soil. No child labour. Just science.
Founded by civil engineers, we supply developers, infra contractors, government housing missions and individual home builders. Every batch is autoclaved, water-cured for 14 days and third-party tested for strength, efflorescence, dimensions and thermal conductivity.
- ✓Precision size 230×110×70 mm ±1.5mm — saves 30% mortar, zero cutting waste, perfect plumb walls.
- ✓In-house NABL-tied lab — compressive, absorption, density reports with every 50k lot.
- ✓Fly ash sourced from NTPC & ultra-tech ESP — Class F, LOI <5%, consistent chemistry.
- ✓Logistics fleet of 60 trucks + rail siding — 500 km radius delivery in 24-48 hrs.
16+Years manufacturing
4Automatic plants
3800+Projects served
98%Repeat buyers
“Red bricks eat farmland. We eat pollution.”
— Er. R. Sharma, Founder & Managing Director, Civil Engineer IIT
— Er. R. Sharma, Founder & Managing Director, Civil Engineer IIT
02 / CATALOGUE
BRICKS & BLOCKS built to outlast
Bestseller
Order This Brick
Standard Fly Ash Brick — 230mm
7.5–10 N/mm², 3.2 kg, frogged, for load-bearing & framed structures. Most uniform edges in industry.
| Size | 230×110×70 mm |
|---|---|
| Strength | 7.5 / 10 / 12 N/mm² grades |
| Water | 10-12% only |
| Price | ₹4.2 – ₹7.5 / pc ex-factory |
For High-Rise
Order Blocks
Concrete Blocks 4″ / 6″ / 8″
Solid & hollow, 400×200×100-200 mm, 5–7 N/mm², 40% faster masonry, ideal for commercial towers.
| Density | 1400–1600 kg/m³ |
|---|---|
| Saving | 35% mortar + 20% time |
| Finish | Putty-direct, no plaster needed |
| Price | ₹42 – ₹68 / block |
New
Order Pavers
Interlocking + Pavers + Tiles
Zigzag pavers 60/80mm M35-M50, interlocking bricks no-mortar, chequered tiles for campuses.
| Paver | M35-M50, anti-skid |
|---|---|
| Interlock | 230×110mm self-locking |
| Colors | Red, Yellow, Grey, Black |
| Price | ₹14 – ₹32 / pc |
* All prices ex-factory, GST & transport extra. Free samples (20 pcs) couriered to architects & builders. Custom sizes & logo embossing on 1L+ orders.
03 / HOW WE MAKE
6-STEP zero-kiln PROCESS
From ESP ash to steam-cured wall-ready brick in 72 hours — 90% less energy than clay firing.
Sourcing
Fly Ash Selection
Class-F ash, fineness 320 m²/kg, tested for LOI, silica 55%+. Rejected if carbon >6%.
Mix Design
Pan Mixing + Dosing
60% ash + 20% sand + 12% cement + 8% lime/gypsum + admixture. Computer dosed ±0.5%.
Moulding
Hydraulic Press 120T
Vibro-compaction 350 bar gives 1.7 g/cc density. Sharp edges, frog depth 12mm.
Curing
Steam + Water 14 Days
24h steam at 60°C then 13-day water ponding. Builds C-S-H gel = strength.
Testing
Lab QC Every 4 Hrs
Compression, absorption, efflorescence, dimensional tolerance. QR-coded reports.
Dispatch
Auto Stack + Dispatch
Palletized, plastic-wrapped, 3000 pcs/truck. GPS tracked, breakage <0.5%.
04 / PLANET FIRST
CLAY vs fly ash — NUMBERS DON'T LIE
One crore fly ash bricks saves 250 acres-mm topsoil and diverts 1600 trucks of ash from ponds.
| Parameter | Red Clay | Our Fly Ash |
|---|---|---|
| Topsoil destroyed | ❌ 200 kg / 1000 bricks | ✅ Zero |
| CO₂ emission | ❌ 0.5 kg / brick (kiln) | ✅ 0.07 kg / brick |
| Strength | 3–5 N/mm² uneven | 7.5–12 N/mm² uniform |
| Plaster thickness | 18–20 mm (uneven) | 10–12 mm (flat) |
| Efflorescence | High white patches | Nil / negligible |
42kT
CO₂ saved / year
CO₂ saved / year
180kT
Ash recycled / year
Ash recycled / year
IGBC
GreenPro certified
GreenPro certified
Eligible for GRIHA / IGBC green points + government subsidy in 14 states for fly ash utilization.
05 / INSIDE PLANT
FACTORY tour
06 / TRUSTED
WHY 3800+ BUILDERS repeat us
★★★★★ • DLF Housing, 2.1M bricks
“Zero breakage, zero plaster cracks.”
We shifted 4 towers to fly ash. Saved ₹38 lakh in mortar + plaster. Lab reports came with every challan. Never seen such consistency.
— S. Mehta, Project Head★★★★★ • PWD Contractor
“Dispatch in 24 hrs, even 200k qty.”
Urgent road + drain project. They loaded 18 trucks overnight. Strength 9.2 N/mm² in third-party test. Tender passed smoothly.
— A. Khan, Infra Contractor★★★★★ • Individual Home
“My 1800 sqft home cooler by 4°.”
Engineer suggested fly ash for thermal insulation. Rooms stay cool, paint looks flawless after 3 years. Highly recommended.
— P. Deshmukh, Homeowner07 / FAQ
QUESTIONS? answered
Still confused between red vs fly ash? Call our engineers — free masonry consultation for your drawing.
What is the size and weight? +
Standard 230×110×70 mm, weight 3.0–3.4 kg depending on grade. Modular size matches 10mm mortar joint to 240mm course. Custom 230×110×75 and 190×90×90 available.
What is compressive strength & water absorption? +
We offer 7.5, 10 and 12 N/mm² grades per IS 12894. Water absorption 10–14% (vs 20%+ for clay). Efflorescence nil. Thermal conductivity 0.6 W/mK — cooler homes.
How many bricks for 1000 sqft house? +
Approx 18,000–22,000 bricks for 9″ outer + 4.5″ inner walls double storey. Use our calculator below — enter wall area for exact count including 5% wastage.
Do you deliver? What is minimum order? +
Minimum 3000 pcs (one tractor). Truck holds 12k–15k bricks. Delivery within 500 km in 24–48h. Free unloading supervision. Pan-India via rail for 1L+ lots.
Are fly ash bricks good for load-bearing? +
Yes, 7.5 N/mm²+ is approved for load-bearing up to G+3 per BIS. For high-rise framed structures they are ideal infill — lighter (1400 kg/m³) reducing dead load 15%.
Plastering & curing needed? +
Light pre-wetting only (no soaking like clay). 10–12mm plaster enough. Cure walls 7 days. Putty can be applied directly due to flat surface.
CALCULATOR
HOW MANY BRICKS DO YOU NEED?
Standard: 13.5 bricks per sqft of 9″ wall, 6.75 for 4.5″ wall including wastage.
YOU NEED13,500bricks + 5% extra included
Get Exact Quote ↓
Est. Cost: ₹56,700
Truck loads: 1 • Free lab reportGet Exact Quote ↓
08 / CONTACT
GET FACTORY RATE in 10 mins
Share drawing / BOQ on call. Engineer will revert with rate + transport + sample plan.
📞 +91-98765-43210 — Sales 7am-9pm, 7 days
📍 Plant 1: Industrial Estate Phase-II, Near Thermal Plant Road
✉️ [email protected] — reply in 2 hrs
BULK & GOVT TENDERS
NSIC / MSME registered, GST invoiced, EMD support, NABL reports for tender submission. Supplied to PMAY, Smart City, NHAI drains, Railways.
PMAY ApprovedISO 9001:2015GreenProNSIC
09 / KNOWLEDGE HUB
LATEST news & guides
Strength tests, cost comparisons, construction tips from our lab.